Njengoko ukwenziwa kwemveliso ngokuchanekileyo kuqhubeka nokuphucula kumashishini eemoto, e-elektroniki, eenqwelo moya kunye neempahla zabathengi zemihla ngemihla, itekhnoloji yokusebenza kakuhle nangokungangcolisiyo emva kokucubungula izinto ezibunjiweyo iye yaba yimfuno ephambili yokwenziwa ngcono kwemveliso. Umatshini wokususa i-cryogenic deflashing, njengesixhobo esiqhelekileyo sokususa i-flash ngokuchanekileyo, uye watshintsha kancinci iindlela zendabuko zokusika ngesandla, ukusika ngoomatshini kunye neendlela zokusila ezirhabaxa, ngenxa yokuchaneka kwawo okuphezulu, ukungabi monakalo kunye nokusebenza kakuhle kwe-batch processing. Isetyenziswa kakhulu ekususeni i-burring kunye nokususa i-flash kwiindawo ezibunjiweyo ezithambileyo nezibunjiweyo. Eli nqaku lichaza ngokupheleleyo umgaqo walo wokusebenza, iintlobo zezixhobo eziqhelekileyo kunye nezixhobo zokucubungula ezifanelekileyo.
Umgaqo oSebenzayo woMshini wokuCoca ukungcola ngeCryogenic
Ingqiqo yokusebenza engundoqo yomatshini wokucoca i-cryogenic isekelwe kwiiimpawu zotshintsho olubuthathaka oluphantsi lobushushu bezinto zepolymer, ukwamkela indibaniselwano ye-cryogenic friji kunye ne-mechanical shot blasting ukuze kufezekiswe ukususwa kwe-flash okusebenzayo nokuchanekileyo ngaphandle kokonakalisa izinto zokusebenza.
Ngexesha lokusebenza ngokusesikweni, umatshini uqala ngokuthumela i-nitrogen engamanzi kwigumbi lokucubungula elivaliweyo, enciphisa ngokukhawuleza ubushushu bangaphakathi ukuya kwi-minus 80℃ ukuya kwi-minus 196℃. Izixhobo zokusebenza ezibunjiweyo ezine-flash kunye nee-burrs zifakwa kwigumbi lobushushu obuphantsi obuhlala buhleli. Iindawo ezincinci nezibuthathaka ze-flash ezingaphezulu ziya kukhawuleza zifikelele kubushushu botshintsho lweglasi kwaye zibe buthathaka kwaye ziqine, ngelixa umzimba oyintloko oqinileyo wesixhobo somsebenzi usagcina ukuqina okuhle kunye nozinzo lwesakhiwo phantsi kwendawo efanayo yobushushu obuphantsi, ukuthintela ukuguquka okanye umonakalo.
Emva kokuba i-flash icinezelwe ngokupheleleyo, inkqubo yokuqhumisa i-shot shot ejikelezayo ngesantya esiphezulu kumatshini ifafaza i-media enamandla aphezulu, echanekileyo encinci ukuze ichaphazele umphezulu we-workpiece. I-brittle flash kunye ne-burrs zisuswa ngoko nangoko kwaye zityunyuzwe, ngelixa umzimba we-workpiece oqinileyo ungachaphazeleki. Ekugqibeleni, umatshini ugqibezela ukwahlula ngokuzenzekelayo kwe-workpieces kunye nenkunkuma, kwaye iindawo ezicutshungulweyo ziya kubuyisela iipropati zazo zokuqala zomzimba emva kokubuyela kubushushu begumbi, kunye nemiphetho egudileyo kwaye kungekho burrs yesibini okanye imikrwelo.
Xa kuthelekiswa neendlela zemveli zokucubungula, lo mgaqo wokucoca umzimba ophantsi kobushushu uthintela ukubola kweekhemikhali, ukukhupha izinto ngoomatshini kunye neempazamo zokusika ngesandla, ukuqinisekisa ukuchaneka kokucubungula rhoqo kwezinto zokusebenza zebhetshi.
Izixhobo Zokucubungula Ezisebenzayo
Itekhnoloji yokucoca i-cryogenic ijolise kakhulu, ikakhulu isetyenziswa kwizinto ezineempawu zotshintsho olucacileyo oluphantsi kobushushu. Igubungela uninzi lwee-elastic bodies, iiplastiki zobunjineli kunye nezinto ze-alloy ezingaphelelanga, kunye neendidi ezithile ezifanelekileyo ngolu hlobo lulandelayo:
1. Izinto zerabha kunye ne-elastomer
Le yeyona ndawo isetyenziswa kakhulu, kuquka irabha yendalo, irabha ye-silicone, i-EPDM, i-neoprene, irabha ye-butyl, i-polyurethane elastomer kunye nezinye izinto. Ezi zinto zithambileyo nezithambileyo zidla ngokutsalwa yi-edge flash ngexesha lokucinezelwa kunye nokubumba ngenaliti, kwaye ukucheba kwendabuko kulula ukubangela ukuguquka kwe-edge. Ukucubungula i-embrittlement ngobushushu obuphantsi kunokususa ngokupheleleyo i-flash ngelixa kugcinwa ukuqina kwayo kunye nokuqina kwayo.
2. Ubunjineli bePlastiki Izixhobo
Isebenza kwiiplastiki ezahlukeneyo zobunjineli ezinzima ukuzicheba ngesandla, ezifana ne-ABS, i-PP, i-PE, i-PVC, i-nylon, i-POM, i-TPU kunye nezinye izinto zeplastiki ezilungisiweyo. Isusa ngokufanelekileyo ii-molding burrs kunye ne-parting line flash kwiindawo zeplastiki, ii-injection molded shells kunye nee-plastic gears, iqinisekisa imiphetho yemveliso egudileyo nengenazo ii-burr.
3. Izixhobo zokuphosa i-Die-cast ze-Light Alloy
Ikwasebenza ekukhupheni i-zinc alloy, i-magnesium alloy kunye nezinye iindawo ezikhaphukhaphu ezikhaphukhaphu. Inkqubo yempembelelo yobushushu obuphantsi inokususa ii-burrs ezincinci eziveliswa ngexesha lokubumba i-die-casting ngaphandle kokukrwela umphezulu ogudileyo weendawo ze-alloy, ukuhlangabezana neemfuno zokubonakala okuchanekileyo kweendawo zehardware.
4. Izinto ezidityanisiweyo
Kubandakanya izinto ezidityanisiweyo zerabha neplastiki kunye nezinto ezidityanisiweyo eziqinisiweyo ngefayibha engaphelelanga. Le teknoloji inokususa ngokukhetha ukukhanya okugqithisileyo komphezulu ngaphandle kokutshabalalisa isakhiwo esidityanisiweyo sesixhobo somsebenzi, isombulule ingxaki enzima yokususa iindawo ezidityanisiweyo ezahlukeneyo.
Ixabiso leSicelo soShishino
Okwangoku, oomatshini bokucoca i-cryogenic baye baba zizixhobo ezibalulekileyo zokuxhasa amashishini okuvelisa ngokuchanekileyo njengeenkqubo zokuvala iimoto, izixhobo ze-elektroniki zabathengi, izixhobo zonyango, i-aerospace kunye neemveliso zerabha nezeplastiki zemihla ngemihla. Ngelixa ziphucula ukugqitywa komphezulu wemveliso kunye nokuchaneka kobukhulu, zinciphisa kakhulu iindleko zokucubungula ngesandla kunye namaxabiso aneziphene, kwaye zenza imveliso eluhlaza nesebenzayo ngaphandle kongcoliseko kwaye akukho monakalo, olu luphawu olubalulekileyo lokuphuculwa okukrelekrele kwetekhnoloji yokucubungula emva kokubumba.
Ixesha lokuthumela: Agasti-17-2026
